Chromalox Electric Heater STAR 05A User Manual

®
Chromalox  
DIVISION  
SALES  
SECTION  
4
VTS  
(Supersedes PG435 )  
PG435-1  
REFERENCE  
161-304901-003  
DATE  
NOVEMBER, 2003  
STAR-05A, -06A and -14A Cart Kit  
For Conversion of Fixed Style to Portable Style  
STAR-05 Portable Heater  
After Conversion  
See Page 2 – Fig. 2  
STAR-05A Fixed Heater  
Before Conversion  
See Page 2 – Fig. 1  
STAR-06A Portable Heater  
After Conversion  
See Page 3 – Fig. 2  
STAR-06A Fixed Heater  
Before Conversion  
See Page 3 – Fig. 1  
STAR-14A Portable Heater  
After Conversion  
See Page 4 – Fig. 2  
STAR-14A Fixed Heater  
Before Conversion  
See Page 4 – Fig. 1  
© 2010 Chromalox, Inc.  
 
6.0 kW UNIT CONVERSION INSTRUCTIONS  
INSTRUCTIONS FOR CONVERTING  
A FIXED STYLE INTO A PORTABLE STYLE  
(Installation of Cart making it a Portable Heater Voids UL Listing)  
11-1/2"  
1. The kit (168-053169-079) that converts a 6.0 KW fixed style radiant  
heater includes the following parts. Verify that all parts are included, if  
not, contact the Chromalox Service Department at 1-800-368-2493.  
(1) Lower Leg  
(2) Axle  
(10) 1/4-20 x 1/2” Long Bolt (4 Req’d)  
(11) 1/4-20 Square nut (4 Req’d)  
(12) Pop Rivet (4 Req’d)  
(13) No. 10 Sheet Metal Screw ( Req’d)  
(14) 3/8-16 x 1-1/2” Long Bolts (2 Req’d)  
(15) 3/8-16 Nuts (2 Req’d)  
(16) 3/8 Lockwashers (2 Req’d)  
(17) 10-32 x 1/2” Long Self Tapping  
Screw (2 Req’d)  
(3) Wheel (2 Req’d)  
(4) Cap (2 Req’d)  
(5) Upper Handle  
(6) Front Leg  
(7) Grip  
23-5/8"  
(8) Grille  
(9) Baffle  
2. Using hammer tap cap (4) onto one end of axle (2). Slide one wheel  
(3) onto axle. Slide end of axle through both holes of lower leg (1).  
Slide remaining wheel onto portion of axle protruding through lower  
leg. Tap cap on axle.  
32-1/2"  
3. Remove Lower Bracket by removing nuts and washers.  
6.0kW Fixed Style Heater  
4. Slide the two (2) 3/8” bolts in the outer extrusions to the 4-1/2”  
dimension and the one (1) 3/8” bolt in the center extrusion to the 8-  
15/16” dimension.  
3
5. Place lower leg assy made in step 2 onto the three (3) bolts. Secure in  
2
place with washers and nuts removed in step 3.  
6. Loosen three nuts on upper bracket and reposition to the 3” dimension  
2
9
shown.  
7. Slide the two 3/8-16 x 1-1/2” long bolts (14) into the top center extru-  
sion. Locate one at 3/4” and the other at 2-1/4” as shown.  
8. Place upper handle (5) onto two bolts. Secure in place with washers  
5
and nuts provided.  
6
9. Slide grip (7) onto end of upper handle (5).  
10.Stand heater vertically. If heater does not sit evenly, loosen nuts that  
5
1
secure lower leg assy and adjust accordingly.  
6
11.Rotate heater back until handle (5) is on floor.  
Scribe  
Line on  
Extrusion  
12.Install front leg (6) with two 10-32 x 1/2” long self tapping  
screws (17).  
13.Install baffle (8) using pop rivets, if pop rivet gun is not available use  
the No. 10 sheet metal screws.  
14.Place grille prongs into slots of reflector using a counterclockwise rota-  
tion see Detail A. Insert 1/4-20 screws through looped end of grille  
with 1/4-20 square nut on opposite side. Tighten screws with screw  
driver.  
15.If fixed heater is being converted to a portable by the factory, then drill  
2x Loop of Grill  
out nameplate rivets and replace nameplate with 196-891789-004.  
7
10  
4
6.0 kW Fixed Style Heater  
Modified to add cart, baffle and grille  
8
2x Prong of Grill  
3
 
13.5 kW UNIT CONVERSION INSTRUCTIONS  
INSTRUCTIONS FOR CONVERTING  
A FIXED STYLE INTO A PORTABLE STYLE  
(Installation of Cart making it a Portable Heater Voids UL Listing)  
11-1/2"  
1. The kit (168-053169-057) that converts a 13.5 kW fixed style radiant heater  
into a protable includes the following parts. Verify that all parts are included,  
if not, contact the Chromalox Service Department at 1-800-368-2493.  
(1)Lower Leg  
(7) Grille (2 Req’d)  
(2)Axle  
(8) Baffle  
(3)Wheel (2 Req’d)  
(4)Cap (2 Req’d)  
(5)Upper Handle  
(6)Grip (2 Req’d)  
(9) 1/4-20 x 1/2” long bolt (4 Req’d)  
(10) 1/2-20 Square nut (4 Req’d)  
(11) Pop Rivet (6 Req’d)  
(12) No. 10 Sheet Metal Screw (6 Req’d)  
23-5/8"  
2. Using hammer tap cap (4) onto one end of axle (2). Slide one wheel (3)  
onto axle. Slide end of axle through both holes of lower leg (1). Slide  
remaining wheel onto portion of axle protruding through lower leg. Tap  
cap on axle.  
3. Remove Lower Bracket by removing nuts and washers.  
55-5/8"  
4. Slide the two 3/8” bolts in the outer extrusions to the 7-3/32” dimension  
and the one 3/8” bolt in the center extrusion to the 11-17/32” dimension.  
13.5 kW Fixed Style Heater  
5. Place lower leg assy made in step 2 onto the three bolts. Secure in place  
with washers and nuts removed in step 3.  
6. Remove upper bracket by removing nuts and washers.  
7. Place upper handle (5) onto three bolts. secure in place with washers and  
nuts removed in step 6.  
8. Slide grips (6) onto ends of upper handle.  
9. Stand heater vertically. If heater does not sit evenly, loosen nuts that  
secure lower leg assy and adjust accordingly.  
3
6
5
10. Rotate heater back until handle (5) is on floor.  
11. Install baffle (8) using pop rivets, if pop rivet gun is not available use the  
NO. 10 sheet metal screws.  
3
12. Place grille prongs into slots of reflector using a counterclockwise rotation  
see Detail A. Insert 1/4-20 bolts (9) through looped end of grille with 1/4-  
20 square not (10) on opposite side. Tighten screws with screw driver.  
2
2
13. Install remaining grille in same manner as step 12.  
14. If fixed heater is being converted to a portable by the factory, then drill out  
nameplate rivets and replace nameplate with 196-891789-004.  
5
6
7
1
9
2x Loop of Grill  
4
5
6
3
Scribe Line  
2x Prong of Grill  
on Extrusion  
4
13.5 kW Fixed Style Heater  
Modified to add cart, baffle and grille  
4
 
GENERAL  
IMPORTANT: SAVE THESE INSTRUCTIONS  
FIRE HAZARD. Do not use as a residential or  
household heater. Keep combustible material away  
from heater. Do not operate heater where flamma-  
ble vapors, gases or liquids are present.  
To avoid personal injury read “IMPORTANT  
INSTRUCTIONS” on this page before installation or  
operation of heater.  
IMPORTANT INSTRUCTIONS  
When using electrical appliances, basic precautions should  
always be followed to reduce risk of fire, electric shock and injury  
to persons, including the following:  
7. This heater has hot surfaces. Do not use it in areas where gaso-  
line, paint or flammable liquids are used or stored.  
8. Use this heater only as described in this manual. Any other use  
not recommended by the manufacturer may cause fire, electric  
shock or injury to persons.  
1. Read all instructions before using this heater.  
2. This heater is hot when in use. To avoid burns, do not let bare  
skin touch hot surfaces. Keep combustible materials, such as  
furniture and papers at least 7 feet from the front of the heater.  
3. Do not leave heater unattended while in operation.  
4. Always disconnect heater when not in use.  
5. Do not use outdoors in areas subject to wind.  
6. Connect to properly grounded outlets or building ground.  
9. In order to prevent equipment damage, protect with a ground  
fault device such as Chromalox STAR-TG series monitor.  
10. These instructions amend the fixed instructions that came  
with the original heater.  
SAVE THESE INSTRUCTIONS  
WIRING  
Use type “SO” or equal power cord. Refer to table 1 for proper wire gage and number of conductors.  
Table 1  
Amperage  
Cord Ga./No. cond.  
Model  
Volts  
KW  
1 Phase  
3 Phase  
1 Phase  
3 Phase  
STAR-05-81-P  
STAR-05-21-P  
STAR-05-71-P  
STAR-05-41-P  
STAR-05-61-P  
208  
240  
277  
480  
600  
4.5  
4.5  
4.5  
4.5  
4.5  
21.6  
18.8  
16.2  
9.4  
NA  
NA  
NA  
NA  
NA  
12/3  
12/3  
14/3  
14/3  
14/3  
NA  
NA  
NA  
NA  
NA  
7.5  
STAR-06-83-P  
STAR-06-23-P  
STAR-06-71-P  
STAR-06-43-P  
STAR-06-63-P  
208  
240  
277  
480  
600  
6
6
6
6
6
28.8  
25.0  
21.7  
12.5  
10.0  
16.7  
14.4  
10/3  
10/3  
10/3  
12/3  
12/3  
12/4  
12/4  
12/4  
12/4  
7.2  
5.8  
STAR-14-83-P  
STAR-14-23-P  
STAR-14-71-P  
STAR-14-43-P  
STAR-14-63-P  
208  
240  
277  
480  
600  
13.5  
13.5  
13.2  
13.5  
13.5  
NR  
NR  
47.7  
28.1  
22.5  
37.5  
32.5  
16.2  
13.0  
NR  
NR  
6/4  
8/4  
6/3  
10/3  
10/3  
12/4  
12/4  
NA - Not Available  
NR - Not Recommended  
RENEWAL PARTS IDENTIFICATION  
Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333-557518-001  
End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 039-510848-001  
Vinyl Grip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 024-304894-001  
Grill for STAR-06. . . . . . . . . . . . . . . . . . . . . . . 143-304892-001  
Grills for STAR-14 (2) . . . . . . . . . . . . . . . . . . . 134-304892-003  
Hardware for Mounting Grills GR14TW  
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248-075512-123  
Square Nut . . . . . . . . . . . . . . . . . . . . . . . . . 200-048688-007  
5
 
Limited Warranty:  
Please refer to the Chromalox limited warranty applicable to this product at  
2150 N. RULON WHITE BLVD., OGDEN, UT 84404  
Phone: 1-800-368-2493  
 

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